Karthick K
LCV PPC Executive
Profile summary
Experienced and resourceful Production Planning & Control Executive with over 8 years of experience in the automotive manufacturing industry. Proven expertise in inventory management, quality inspection, SAP operations, and supply chain coordination. Strong leadership and communication skills with a consistent track record of optimizing production efficiency and reducing material losses.
Career highlights
Streamlined Material Flow Processes: Implemented FIFO methodologies for material feeding and dispatch at Ashok Leyland, minimizing material obsolescence and ensuring efficient production line operations.
Key skills
Professional experience
Collaborate with customers to forecast production and material requirements. Convert marketing demand into daily net requirements. Prepare and update daily production plans based on material availability. Track plan vs. production orders and ensure adherence to customer sequences. Forecast material shortages and coordinate with buyers to minimize production losses. Maintain daily reports (WIP, FG stock) and dispatch plans. Ensure FIFO in dispatch and material feeding. Coordinate EDM updates with SCM, QC, and PD teams.
- Collaborate with customers to forecast production and material requirements.
- Convert marketing demand into daily net requirements.
- Prepare and update daily production plans based on material availability.
- Track plan vs. production orders and ensure adherence to customer sequences.
- Forecast material shortages and coordinate with buyers to minimize production losses.
Quality Inspector & Supervisor in MDV Cab Weld shop. Vehicle testing shop job card data entry and report maintenance with DPV. Supply Chain Management Ensure zero picking errors using pick-to-light system. Maintain and update pick-to-light system for new models. Coordinate with purchase and material planning teams to control inventory. Work with supplier quality, production, and plant quality teams to deliver finished goods. Prepare daily production reports and analyze losses to implement preventive actions. Conduct physical inventory and stock relieving analysis. Prepare monthly stock and performance reports. SAP Activities ISN, RMN, RMGP, IBTA Planned order to production order PO creation, production plan, issue list COGI, Engine dispatch & blocked stock analysis
- Quality Inspector & Supervisor in MDV Cab Weld shop.
- Vehicle testing shop job card data entry and report maintenance with DPV.
- Ensure zero picking errors using pick-to-light system.
- Maintain and update pick-to-light system for new models.
- Coordinate with purchase and material planning teams to control inventory.